Dishwasher

ABSTRACT

The present invention provides a drain pump for a washing appliance. The pump includes a motor having a drive shaft, a drain pump impeller mounted on the shaft, and a pump casing having a side wall which is co-axial with the motor and the impeller, which is adapted to receive water from a wash chamber. The impeller pumps water from the casing when the motor is rotated in a first direction. The pump includes a disc, the periphery of which is adjacent to the wall of the casing to form a seal against fluid flow up a side of the casing. The disc has a hub portion and blades formed on a surface thereof with a root of each blade radially spaced from a periphery of the hub portion over the full height of the blade to form an unimpeded annular fluid passage between the hub portion and the blades.

This is a divisional of application Ser. No. 09/020,580 filed on Jan.30, 1998, now U.S. Pat. No. 6,189,551.

FIELD OF THE INVENTION

This invention relates to dishwashers and in particular but not solelyto a dishwasher of the type disclosed in the applicant's internationalpatent specification WO 93/12706.

PRIOR ART

The dishwasher of WO 93/12706 has a form generally indicated in FIGS. 1and 2 and installation options as shown in FIGS. 4 to 6. The dishwasherdisclosed in WO 93/12706 differs from conventional dishwashers in that awash chamber and associated wash system is slidably mounted in the formof a drawer within a cabinet and the chamber is withdrawn horizontallyto allow leading through the open top of the chamber. When the chamberis retracted an associated lid sealably closes off the top of thechamber to contain wash liquid in operation. In WO 93/12706 the washchamber lid is of unitary construction movably retained in the top ofthe cabinet and engaged by the wash chamber on retraction to move downonto the top of the wash chamber using a parallelogram linkage and cammechanisn. In practice it has been found that other types of washchamber covers may be satisfactory and may have better productioneconomics.

Detergent dispensers are a necessary component of all dishwashers.Conventional dispensers retain a charge of detergent until anappropriate point in the wash cycle, at which time a detergentreceptacle opens to release detergent into the wash chamber.Conventional dispensers have the disadvantage that considerablequantities of high pressure liquid need to enter the detergentreceptacle to sure it is properly flushed and where the receptacle usesa moving door to release the detergent the opening of the door can beobstructed by the wash load.

In the previously mentioned WO 93/12706 a dishwasher drain pump wasdisclosed. While the drain pump there described operated satisfactorily,particles in the soiled wash water could be deposited in the gap betweenthe motor rotor and well 106.

In WO 93/12706 a dishwasher was disclosed having a cabinet containingsingle wash chamber and associated wash system. Because a sliding drawertype configuration exerts more forces on the cabinet than front loadingmachines portal frame members were proposed to increase the rackingresistance of the cabinet. In WO 93/12706 it was envisaged thatincreased dishwashing capacity could be achieved by simply increasingthe number of discrete dishwasher modules, Particular reference was madeto mounting two modules under a kitchen bench one above the other. Theheight of each module was chosen to ensure that when two modules weremounted in the kitchen joinery one above they other they would fitwithin the bench height of typical household kitchens. In somecircumstances an integral two wash tub dishwasher may be preferred—thatis, a cabinet having two drawers instead of one. This however increasesthe problem of providing adequate resistance to racking forces exertedby the wash tabs since the ‘open’ fronted cabinet is then required to beapproximately twice the height of a single drawer cabinet.

SUMMARY OF INVENTION

It is an object of the present invention to provide a dishwasher of thetype described having an effective wash chamber closure sealing system.

It is a further object of the present invention to provide a dishwasherdetergent dispenser which at least goes some way towards overcoming theabove-mentioned disadvantages.

Further objects of the invention are to provide:

a dishwasher with an improved drain pump,

a dishwasher cabinet for housing two wash chambers,

a dishwasher water management system, and

a heating element fault protection circuit

In one aspect the present invention consists in a washing appliancecomprising:

(a) a cabinet,

(b) a wash system slidably mounted within said cabinet in such a mannerthat it may be withdrawn horizontally out of said cabinet for accessthereto, said wash system including:

(i) an open top wash chamber adapted to accommodate dishes within whichwash liquid is circulated, said wash chamber having a top peripheralrim,

(ii) means for introducing and circulating wash liquid within saidchamber,

(iii) means for evacuating wash liquid from said chamber,

(c) a wash chamber closure mounted in the top of said cabinet, whichclosure covers the open top of said wash chamber on retraction of thewash chamber into said cabinet,

(d) said closure having peripheral means which cooperate with said rimto prevent egress of wash liquid from the wash chamber when it isretracted into said cabinet, and said closure being retained in asubstantially fixed vertical position in the top of said cabinet.

In a further aspect the invention consists in a washing appliancecomprising:

(a) a cabinet

(b) a wash system slidably mounted within said cabinet in such a mannerthat it may be withdrawn horizontally out of said cabinet for accessthereto, said wash system including:

(i) an open top wash chamber adapted to accommodate items to be washedand within which wash liquid is circulated, said wash chamber having atop peripheral rim,

(ii) means for introducing and circulating wash liquid within saidchamber,

(iii) means for evacuating wash liquid from said chamber,

(c) a wash chamber closure mounted in the top of said cabinet, whichclosure covers the open top of said wash chamber on retraction of thewash chamber into said cabinet,

(d) said closure being mounted in the top of said cabinet by mechanicalmeans which permit it to move in a vertical direction only and saidclosure having peripheral means which cooperate with said rim to preventegress of wash liquid from the wash chamber when it is lowered from araised position; and

(e) means for raising said closure prior to withdrawal of the washsystem from the cabinet and lowering said closure on retraction of saidwash system into said cabinet.

In yet a further aspect the present invention consists in a washingappliance as defined above wherein said lid is mounted in the top ofsaid cabinet so as to lower when the wash chamber is retracted and raisewhen the wash chamber is withdrawn, the edge of said lid is providedwith downward facing flanges and the rim of said wash chamber isprovided with complementary upward facing flanges, the lid and rimflanges loosely inter-engaging when the lid is lowered to form alabyrinthic seal there between.

In a further aspect the invention consists in a dishwasher, including adetergent dispenser mounted in one interior wall thereof and acontroller which controls the sequence of operations executed by saiddishwasher,

said detergent dispenser comprising:

a receptacle located behind said wall and communicating with thedishwasher interior through a vent in said wall,

an open top container for holding a charge of detergent mounted withinsaid chamber,

a water outlet nozzle positioned above the open top of said container,and a supply valve which supplies water to said nozzle,

said controller causing said valve to open at a predetermined time insaid cycle to cause water to be discharged from said nozzle into saidcontainer to mix with and flush said detergent charge through said ventinto the interior of said dishwasher.

In yet a further aspect the present invention consists in a cabinet fora dishwasher having a box configuration with one open side and includinga recessed kick plate along the bottom of the open side which cabinetprovides resistance to racking forces applied parallel to the open sidecomprising:

a top, bottom, two side walls and a back wall of thin sheet materialjoined along their edges to leave a substantially rectangular frontopening defined by the front edges of the top, bottom and two sidewalls,

the front edge of the bottom wall and the lowermost portions of the sidewalls being co-planar and recessed back from the front edges of the topwall and the upper portions of the side walls which lie in a secondplane,

internally directed flanges on said front edges,

said flanges on the bottom and bottom side contiguous edges beingrigidly joined at the two bottom corners and thereby configured as aninverted tapered beam portal frame with said two corners forming momentresisting joints,

rigid link members coupling the flanges on the lower recessed portionsof the side walls to said flanges on the upper portions of the sidewalls and the flange on the top edge forming a beam linking the tops ofthe flanges on the upper portions of the side walls, the two jointsdefined by the intersections of the beam with the portal fame having nosubstantial resistance to bending moments.

In yet a further aspect the present invention consists in a dishwasherhaving a wash programme consisting of pre-rinse, wash, first post rinseand second post rinse cycles comprising:

first and second wash-chambers,

means for transferring wash liquid from the first wash chamber to thesecond wash chamber, and

a controller which implements said wash programme and which controls theoperation of said transference means,

said controller:

(a) delaying the commencement of the wash programme for said second washchamber until after the end of the first post rinse cycle in the washprogramme for the first wash chamber,

(b) causing said transference means to transfer the rinse water from thefirst post rinse cycle of the first wash chamber from the first washchambers to the second wash chamber,

(c) initiating the pre-rinse cycle for the second wash chamber using thefirst post rinse water from the first wash chamber,

(d) causing said transference means to transfer the rinse water from thesecond post rinse cycle of the first wash chamber from the first washchamber to the second wash chamber, and

(e) initiating the wash cycle for the second wash chamber using thesecond post rinse water from the first wash chamber.

In yet a further aspect the present invention consists in a dishwashercomprising:

(a) a wash chamber adapted to accommodate dishes within which washliquid is circulated,

(b) a cylindrical well provided in the floor of said chamber,

(c) an electric motor including:

(i) a rotor mounted within said well and

(ii) a co-acting stator mounted outside said wash chamber about theexterior surface of said well such that the cylindrical sides of saidwell lie in the rotor-stator air gap,

(d) a drain pump impeller mounted on the rotor drive shaft:in the wellbelow the rotor,

(e) a sump formed in the floor of said wash chamber which is connectedto the lower side wall of said well which houses said impeller by aconduit,

(f) a discharge tube connected to a different point about these surfaceof the lower side wall of said well which houses said impeller,

(g) said drain pump impeller comprising a disc, the periphery of whichis closely adjacent to the side wall of said well to form a seal againstfluid flow up the side of said well, said disc having a hub portion andblades formed on the lower surface thereof with the root of each bladeradially spaced from the periphery of the hub portion to form anunimpeded annular fluid passage between the hub portion and the blades.

In yet a further aspect the present invention consists in a protectioncircuit for a resistive heating element powered from an alternatingcurrent supply comprising:

a current transformer the primary circuit of which comprises both thephase and neutral supply conductors connected across said heatingelement,

a secondary transformer winding across which a voltage its developedwhich is proportional to any out of balance current between the phaseand neutral conductors respectively,

a third conductor forming a tertiary transformer circuit which isarranged to carry a very low bias current derived from said alternatingcurrent supply and to continuously develop a small predetermined voltagein the transformer secondary winding,

a direct current supply derived from said alternating current supply,

a relay coil and a transistor series connected across said directcurrent supply, the relay switch being connected in series with one ofthe alternating current supply conductors to the heating element,

a voltage sensing means connected to said secondary winding whichprovided said predetermined voltage is present across the secondarywinding supplies enough current to said transistor to cause it toconduct sufficiently to allots a current to flow through said relay coilfrom said direct current supply which is sufficient to hold the relayswitch on and to present an alternating voltage across said heatingelement, but in the event of failure to detect said predeterminedvoltage said voltage sensing means supplies insufficient current to saidtransistor to allow it to conduct enough current through the relay coilto retain the relay latched on.

BRIEF DESCRIPTION OF THE DRAWINGS

FIG. 1 shows in diagrammatic form a dishwasher of the present invention,

FIGS. 2 and 3 shows in diagrammatic form the dishwasher plumbing andwiring system with the wash chamber in the closed and open positionsrespectively,

FIGS. 4 to 6 show a selection of ways in which dishwashers of the typein WO 93/12706 and in the present specification may be mounted in amodular installation in a kitchen installation,

FIG. 7 shows a ‘two drawer’ single cabinet dishwasher according to thepresent invention,

FIG. 8 shows the structural features of the cabinet of FIG. 7,

FIGS. 9 and 10 show in diagrammatic form a means of sealing an open topwash chamber with a rigid lid using an inflatable gasket,

FIG. 11 shows a partial section through a dishwasher incorporating thesealing method shown in FIGS. 9 and 10,

FIG. 12 shows in diagrammatic form one means of juxtapositioning thegasket ends to minimise leakage,

FIG. 13 shows a partial isometric drawing of a dishwasher wash chamberwith lid and a sealing gasket as shown in FIG. 11,

FIG. 14 shows a further method of scaling an open topied wash chamberusing a rigid lid,

FIG. 15 shows a method of sealing an open topped wash chamber using aflexible closure member,

FIGS. 16 and 17 show an alternative method of sealing an open toppedwash chamber using a flexible closure,

FIGS. 18 and 19 show diagrammatically a further method of sealing anopen topped wash chamber with a rigid lid,

FIGS. 20 and 21 show an alternative method of sealing an open toppedwash chamber with a rigid lid,

FIGS. 22 and 23 show diagrammatically a further method of sealing anopen topped wash chamber with a rigid lid,

FIG. 24 shows a dual tub dishwasher with provision for inter-tub watertransfer.

FIG. 25 shows a partial cross-section of a dishwasher drain pump,

FIG. 26 shows an isometric underside view of the drain pump impeller,

FIG. 27 shows a dishwasher heating element,

FIG. 28 shows a cross-section aling line A—A on FIG. 27,

FIG. 29 shows a dishwasher heating clement protection circuit,

FIG. 30 shows a dishwasher detergent dispenser open for filling,

FIG. 31 shows the dishwasher detergent dispenser of FIG. 30 closed foruse,

FIG. 32 shows a pictorial view of the detergent dispenser open forfilling,

FIG. 33 shows a partial cross-section of the detergent dispenser,

FIG. 34 shows a plan view of the detergent dispenser closed,

FIG. 35 is a partial view of the detergent dispenser showing how it isfixed to the dishwasher wall,

FIG. 36 shows a sectional view of a dishwasher detergent dispenserindicating water paths through the dispenser,

FIG. 37 shows a pictorial sectional view of a two-way shuttle valve foruse with a dishwasher detergent dispenser.

FIG. 38 shows a diagrammatic view of an alternative construction forclosing a wash chamber when a fixed lid is used,

FIG. 39 shows a diagrammatic view of an alternative construction forclosing a wash chamber when a fixed lid is used by making use of amovable seal support carrier,

FIG. 40 shows a diagrammatic cross-section of a wash chamber andassociated lid which is lowered to close the wash chamber by a staredspring energy system,

FIG. 41 shows a partial isometric cross-section of the mechanismillustrated in FIG. 40,

FIG. 42 shows diagrammatically yet a further alternative closure systemfor a wash chamber using an endless belt,

FIGS. 43 and 44 show supplementary sealing members for a wash chamberclosure,

FIGS. 45 to 47 show diagrammatically a wash chamber closure systememploying a spring loaded cam and cam follower lid lowering mechanism

DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS

The present dishwasher 200 is of the type illustrated in FIG. 1. A washchamber 201 (with all wash system components) fitted with a front panel202 is slidably mounted within a cabinet 203 in a ‘drawer’ arrangement.The wash chamber has an open top and is withdrawn from the cabinet inthe direction of the arrow to allow loading and unloading of dishes andis retracted into cabinet 203 during washing. The wash and drain systemsare fitted within wash chamber 201 including a motor and pumps. Flexibleconnecting wiring and plumbing 228 couple the wash chamber to therelevant terminations within the cabinet in the manner indicated inFIGS. 2 and 3. The dishwasher controller may be mounted in the cabinetor in the sliding wash system.

The dishwasher is usually constructed with height dimensionapproximately half that of conventional front-loading domesticdishwashers. In this form it can be used alone or as one of a number,more usually one of a pair of such dishwashers. FIGS. 4 to 6 showinstallation concepts using one or two dishwashers using this modularconcept. In FIG. 4, two such dishwashers 200 are shown stacked one abovethe other under a sink bench 1 which will typically be between 850 and900 mm above floor level. In FIG. 5 two dishwashers 200 are shownmounted one on either side of a sink forming part of the sink bench 1.In FIG. 6 only a single dishwasher 200 is provided under a sink bench 1.Because of the reduced height dimension a dishwasher according to theinvention could also be bench mounted.

From FIG. 4 it can be seen that when two modular dishwasher units 200are stacked one above the other the configuration is similar in externaldimensions to conventional dishwashers. Two modular units 200 installedside by side immediately under a bench top as in FIG. 5 offer the samecapacity as a conventional dishwasher but avoid the inconvenience of auser having to bend down to reach the lower half of the dishwasher.

Some pair arrangements could be manufactured as such rather than pairingtwo individual modules at installation. For example the two dishwasher‘over and under’ configuration shown in FIG. 4 can be manufactured in asingle external envelope or cabinet and provided for installation as aunitary machine. Such a two drawer machine is shown in FIG. 7,comprising a single cabinet 203 which houses two drawer type washchambers 202 a and 202 b. The drawer fronts are each provided with anaesthetically pleasing facia.

A two drawer machine of this type allows for considerable flexibility inoperating modes. These include:

1. One module operating, or two modules operating simultaneously with amixed dish load. With each module capable of accommodating the largestitem of dish load, this concept offers an increased capacity for largeitems.

2. One or both modules operating, but not necessarily simultaneously,where each module has either lightly soiled or heavily soiled dish load,and the appropriate wash programme set to suit the individual module.

3. One module being gradually filled with soiled dishes, while thesecond module is being emptied only as its clean dish load is beingreuses. For reasons of hygiene this is not practical with singledishwashers.

4. One module programmed for lightly soiled loads and the other modulefor heavily soiled loads.

5. One module switched on as soon as it has been filled with soileddishes. That is, smaller loads may be efficiently washed.

Cabinet

FIG. 8 shows some of the structural features of the cabinet 203 of FIG.7. Cabinet 203, which would normally be made from sheet steel, has theform of an open-sided box with top and bottom panels 205 and 206, twoside walls 207 and a rear wall (not shown). The front of the cabinet isopen except for a shallow kick plate 62 which is recessed back from theprincipal plane of the front of the cabinet. The open front of cabinet203 is stiffened to resist lateral racking forces by the provision ofportal frame members 63 and 64 as described in WO 93/12706. The bottomof each of the two wash chambers 202 a and 202 b is configured to passover the upper flanges 65 and 66 of portal frame members 63 and 64respectively. However, unlike the portal frame for the upper opening(and unlike the cabinet shown in WO 93/1206) portal frame member 64 isoffset rearwardly from the principal plane of the front of cabinet 61and its effectiveness in resisting racking moments on the bottom half ofcabinet 61 is reduced. This is overcome in the present invention byproviding reinforcing plates 67 and 68 at the top of kick plate 62 andstructurally tying these plates together through the lower wash chamberslide members (not shown) which are located in positions 69 and 70indicated in broken lines. Plates 67 and 68, because of their rigidityand rigid connections to the bottom frame 64 and the side frames 208,respectively transfer racking forces applied to the side frames to thegusset areas 209 at each end of the bottom frame 64.

Closure for Sliding Drawer Wash System

In a washing machine as proposed here, where the wash chambers aremounted as sliding drawers, the closing of the chambers prior tocommencement of the wash cycle is more complicated than withconventional front loading or above-bench top loading machines. It isundesirable to have users manually close a door to seal the open-toppedwash chamber prior to pushing the extended ‘drawer’ back into thecabinet. It is preferable to have a closure which is actuated by theaction of retracting the wash chamber back into the cabinet.

In FIG. 1, a rigid closure or lid 217 is diagrammatically shown which ismounted in the top of the cabinet 203 for closing the open top of washchamber 201. Closure can be effected by mounting the lid in such a wayas to allow it to be mechanically forced downwardly on to the rim ofwash chamber 1 as the chamber is retracted into cabinet 203. One meansfor achieving this type of sealing action is disclosed in WO 93/12706.In contrast to moving a rigid lid in both the horizontal and verticaldirections by mechanical linkages in a parallelogram fashion to asealing position during the last portion of travel of the wash chamber,the present invention provides alternative solutions.

The first of these is illustrated diagrammatically in FIGS. 9 and 10. Inthis case a rigid lid 217 is used as previously described, but is fixedin position in the top of cabinet 203 and fitted with a peripheralinflatable gasket 18 located in vertical registration with rim 19 ofwash chamber 201. In this embodiment when the wash chamber is fullyretracted, member 18 is inflated as shown in FIG. 10 to sealably engagewith rim 19. In this case member 18 is the sealing member, but anequally suitable alternative would be to inflate a sealing membercarrier 250 interposed between the lid and sealing member 251 as shownin FIG. 38.

A practical realisation of this embodiment is shown in more detail inFIGS. 11 and 13. Wash chamber 201 is formed with a flanged rim 19 whichin use provides a seat for inflatable gasket 18. In FIG. 11 wash tub 201is indicated as being filily retracted within cabinet 3 with gasket 18being inflated so as to sealably engage rim 19.

A rigid lid 217 is fitted into the top of cabinet 203 and a peripheralabutment 30 on lid 217 bears against the underside of the top of cabinet3. Lid 217 is essentially fixed in relation to cabinet 203. It isprovided at the periphery of its underside with a channel 31 forretaining gasket 18.

Gasket 18 is moulded from an elastic plastics material and is formed asan indefinite length. A ribbed extension 32 is integrally moulded oilthe top surface of the gasket to engage in channel 31 in lid 217 tothereby engage the gasket to the lid.

In one embodiment (not shown) a length of gasket material 18 sufficientto trace out periphery of lid 17 is fitted in place and each end coupledto opposite connections on a T connector. The T connector provides airto both ends of gasket 18 to inflate it when required. In a preferredembodiment diagrammatically shown in FIG. 12, a length of gasketmaterial sufficient to allow the ends 37 and 38 to overlap is employed.The channel 31 in the lid also has overlapping parallel ends to supportthe gasket ends in close parallel relationship. End 37 of gasket 18includes an air-tight stopper 39 (or is otherwise sealed) while end 38contains a connector 40 for an air hose 41 which supplies air to inflatethe gasket.

Even when the gasket is inflated a small amount of wash fluid will leakbetween the overlapping ends of the gasket during the wash cycle of thedishwasher. Water egress through this gap must be controlled and forthis purpose drainage slots 42 are provided in the wash chamber rim 19in the region of the exterior gasket end 38 (see also FIG. 13). Anywater escaping between the gasket ends is diverted through the slotsinto a ducting 36. Ducting 36 is a separate plastics moulding attachedto the rear surface of chamber 17. Water in ducting 36 is directed backinto the bottom of chamber 17 through an aperture (not shown) in thechamber wall located in registration with the sump portion 33 of duct36.

In order to inflate gasket 18, an air pump is provided which ispreferably a solenoid driven diaphragm pump. This pump is mounted insidethe rear wall of chamber 3 and couples to air hose 41. The diaphragmpump is energised using a chopped DC supply provided by the dishwashercontroller.

In use, when chamber 201 is loaded with dishes and fully retractedwithin cabinet 203 and the dishwasher powered on, the air pump isactivated to inflate gasket 18 to cause lid 217 to seal off the top ofchamber 201. The end of the inflation cycle is indicated by theattainment of a desired pressure in gasket 18. The dishwasher controllerthen initiates the wash cycle. The chamber remains sealed until thedrying cycle terminates or until the user withdraws chamber 201 fromcabinet 203. During this period the air pump may be cycled on from timeto time to insure adequate sealing pressure is maintained in gasket 18.

A further embodiment is shown in FIG. 14 where lid 217 and the rim 19 ofwash chamber 201 are provided with complement inclined edges along thesides thereof. A resilient sealing member is disposed about theperiphery of lid 17. When wash chamber 201 is fully retracted in cabinet203 it seals against lid 17 by virtue of the wedging action that resultsas a result of the fore-aft inclinations of the lid and chamber rim.

In a further alternative configuration (not shown) a flat rigid lid isprovided with a peripheral flexible gasket which cooperates with meanson the wash chamber rim so that positive sealing between the lid andwash chamber is achieved by a pure sliding action when the chamber isretracted into the cabinet.

FIGS. 15 to 17 show alternative embodiments where instead of the use ofa rigid lid, a flexible closure is used. In FIG. 15 a curtain typeclosure 24 is fixed along edge 25 to the rear segment 26 of wash chamberrim 19. Curtain 24 is retractably stored on a spring-loaded roller 27mounted in the top front of then, dishwasher cabinet 203. When washchamber 201 is withdrawn, curtain 24 is taken up on roller 25 whereaswhen the wash chamber is retracted, curtain 24 is played off roller 25to fully cover the open top of the wash chamber 201.

FIG. 16 shows a flexible closure 27 provided with a concertina typeconfiguration and mounted in slides provided in the top sides of thedishwasher cabinet. When the wash chamber 201 is withdrawn from cabinet203 as shown in FIG. 17, closure 27 folds up due to concertina actionwhereas when the wash chamber is retracted as shown in FIG. 16 a closure27 is opened out so as to lie flat along the top of the wash chamber.

A further embodiment is shown in FIG. 18 and 19. In this embodiment lid217 is fitted with an inflatable annular member about its outer edge andthis member is inflated as shown in FIG. 19 to sealably engage againstthe side of the interior wall of wash chamber 201. In this case the rearwall of the wash chamber is reduced in height to allow the wash chamberto slide into the cabinet notwithstanding that the lid is fixed in avertical position lower than the top edge of the chamber walls.

In addition to using a moving or expanding sealing member onto the topof the wash chamber when it is retracted into the cabinet a separateseal support carrier may be interposed between the periphery of the lidand the sealing member with closure being achieved by lowering thesupport carrier. This is shown in FIG. 39, where a seal support carrier252 is attached to lid 217 by an expandable skirt 253. A variety ofactuator means giving reciprocal motion can be used to move the sealcarrier.

An alternative flexible closure arrangement is shown in FIG. 42. Anendless belt 260 mounted on rollers 261 having a width equally to thewidth of the wash chamber and spacing between rollers approximatelyequal to the length of the wash chamber covers the top of the chamberwhen it is fully retracted.

The rollers 261 are mounted at a fixed height in the top of the washercabinet. The top edge of the rear wall 262 of the chamber is fixed tothe belt 260 so that it is rotated and given the same linear motion asthe chamber as it is slid closed. A pressure pad 263 may be used toensure sealing of the belt against the wash chamber and the belt may bestiffened by a series of spaced apart transverse battens.

In the embodiments so far described the closure 217 is essentially fixedin the vertical direction within cabinet 203, whether rigid or flexible.In the following to embodiments the closure is moved downwards byvarious means to sealably close the open top of wash chamber 201.

A first such embodiment is shown in FIGS. 20 and 21. Here a peripheralresilient sealing member 20 is disposed on the underside of lid 217while an inflatable annular member 21 is used to force lid 217 downwardin a vertical direction to seal against rim 19 of the wash chamber asshown in FIG. 19.

A further embodiment is shown in FIGS. 22 and 23. Here lid 217 ismounted in the top of cabinet 203 so as to be movable in a verticaldirection from the position shown in FIG. 22 to the position shown inFIG. 23. Sealing is achieved by providing flange configurations aroundthe edge of the lid and in the top of the wash chamber wall so that whenclosed, as shown in FIG. 23, an impassable labyrinthic fluid path 22 isformed to thereby effectively seal the wash chamber. The lid and washchamber flange configuration form a pressure equalisation chamber whichensures wash liquid does not escape. This configuration of lid can alsobe used in a fixed lid mode if the rear wall of the wash chamber is ofreduced height to provide clearance for the lid flanges as it is slidinto the closed position.

In addition to the labyrinthic path configuration sealing may beassisted by flexible deformable sliding members 264 shown in FIG. 43and/or by a linear brush member 265 shown in FIG. 44.

An alternative means of raising and lowering a rigid lid is shown inFIG. 40. Compression springs 253 apply a lifting force to lid 217 andmaintain it in a normally open position. Tension springs 254 are used toapply a closing force to the lid when the wash chamber is fullyretracted into cabinet 201. Tension is applied by a roller 255 attachedto one end of the spring travelling over cam or ramp 256 prior to fallretraction of the wash chamber. A latch 257 maintains tension in thespring after the roller has passed over cam 256. This is released whenit is later desired to raise the lid. A second latch 258 takes thedownward force due to the extended spring 254 until the wash chamber isfully retracted whereupon it releases member 259 to allow a closing(lowering force) to be applied to lid 217.

Another mechanism for raising and lowering a rigid lid is shown in FIGS.45 to 47. A cam and cam follower arrangement is based as follows. Lid217 is mounted in the top of cabinet 203 on compression springs 270although restricted against horizontal movement. Wash chamber 201 isprovided with cam surfaces 266 and 267 on the outside of each side wallwhich engage corresponding rollers 268 and 269 as the chamber is movedhorizontally to the retracted position. Surface 266 first contactsroller 268 and causes the front of lid 217 to lift as shown in FIG. 46.Similarly surface 267 contacts roller 269 and lifts the rear end of lid217 as the wash chamber is retracted further. At the end of horizontaltravel (FIG. 47) the rollers move down into the semi-circular portionsof cam surfaces 266 and 267 under the influence of springs 270 to lowerthe lid 217 onto the top of the wash chamber and close it.

This cam and cam follower technique can be used with the wedgedconfiguration of lid and wash chamber walls which was shown in FIG. 14.This can assist in achieving an increased sealing force by providing avertical force component in addition to the horizontal component causedby pushing the wash chamber into the cabinet. A cam and cam followerarrangement can also be used to raise and lower the rear end of the lidin constructions where the front of the lid is pivoted about atransverse horizontal axle at a fixed height in the upper front of thecabinet.

Water Management System

In a dishwasher of the double wash tub configuration shown in FIG. 7water may be transferred between the upper and lower tubs 202 a and 202b to minimise the total volume of water consumed in the wash cycles.

Referring to FIG. 24, cabinet 203 contains an upper wash tub 202 a and alower wash tub 202 b. Each tub has a drain pump 135 fed by a soil pipe57 from drain sump 136. The soil pipe on wash tub 202 a has a branchpipe 137 connected to a valve 138 with the configuration being such thatwhen valve 138 is open water from upper tub 202 a can flow throughbranch pipe 137 into lower wash tub 202 b.

A typical wash programme for each wash tub will be; pre-rinse, wash,post-rinse 1, post-rinse 2.

According to this aspect of the invention water used in the upper tubpost-rinse cycle 1 is provided to the lower wash tub for its pre-rinsecycle and the water used for the upper tub post-rinse cycle 2 isprovided to the lower wash tub for its wash cycle. Thus the dishwashercontroller is programmed to implement this sequence of events bystaggering the wash cycles for wash tub 202 a and wash tub 202 b so thatthe wash programme for tub 202 b is not commenced until the end ofpost-rinse cycle 1 for the upper tub 202 a. At that point, valve 138 isopened to allow the raise water from tub 202 a to flow into tub 202 b.The wash programme for tub 202 b then commences with a pre-rinse cycleusing the water from tub 202 a. If the post-rinse cycle 2 time period isthe same as the pre-rinse cycle time period, then at the conclusion ofpost-rinse cycle 2 for tub 202 a, the rinse water is discharged into tub202 b at the commencement of the wash cycle for that tub.

Other wash programmes may be constructed using the above concepts tosimilarly conserve a greater or lesser degree of wash water.

Drain Pump

Referring to FIG. 25 the present washer (as was the cast in WO 93/12706)uses a single motor to drive both the wash pump and drain pump impellerswhich are mounted at opposite ends of the motor rotor shaft. As in WO93112706 the rotor rotates within a well in the washer floor while themotor stator is mounted external to the well under the sliding washchamber. The wash pump is active when the motor rotates in one directionwhile the drain pump is active when the motor rotates in the oppositedirection.

In FIG. 25 motor rotor 105 is mounted coaxially within well 106 providedin removable central floor section 51 of the wash chamber. Rotor 105 issplined onto a drive shaft 52 which extends out of opposite faces of therotor. The upper portion of drive shaft 52 carries a wash pump impeller95 (pump casing and spray system not shown), while the lower section ofthe drive shaft carries a drain pump impeller 54. The lower portion 58of well 106 provides a casing within which impeller 54 operates to pumpwash water draining into sump 58 into waste pipe 57.

It is necessary to prevent soiled wash water from entering the gapbetween well 106 and rotor 105 so as to reduce wear on the rotor and toeliminate the possibility of jamming the rotor. In the presentinvention, a plastics sealing ring 59 is mounted on shaft 52 between thelower face of rotor 105 and the upper face of impeller 54. Howeverwithout fisher measures, seal 59 causes air induced into the drain pumpto build up to such an extent that liquid priming of the pump may beimpeded or to prevented.

This problem is overcome in the present invention by ensuring soil pipe57 leaves the drain pump sump at an inclination of around 6° from thehorizontal and by appropriately shaping vanes 55 of the pump impeller.When soil pipe 57 is upwardly inclined, air accumulated up against seal59 can be bled off so that it does not extend below the level of point60.

Referring also to FIG. 26 the vanes 55 of impeller 54 are provided witha vertical slot 61 at their roots to provide an annular gap in whichtrapped air may accumulate when the impeller commences rotating. Thisallows adequate priming to achieve proper operation of the drain pump.The hub 271 of the pump impeller has a cavity 272 disposed within it.The cavity 272 is formed by the use of cylindrical walls 273 and end 274of the cylindrical formation is open.

Heating Element Protection

A heating element for the present dishwasher takes the form of anannular plate which comprises part of the floor of the dishwasher as inWO 93/12706. The heating element shown in FIGS. 27 and 28 consists of athick film circuit 120 printed on a substrate comprising a steel (oralloy of steel) plate 121 covered with a porcelain enamel coating 122.The enamel forms the dielectric and consists of a ground coat and acover coat, each of which is separately fired. The thick film resistivecircuit 120 consists of a palladium silver composition which is in turnfired on to the enamel coating. Alternatively polymer materials may becoated on the steel plate to form the dielectric. These can be cured anddo not need to be fired in a high temperature furnace as is the casewith enamel.

If the element runs dry, temperature build up will be such that thethick film track burns and open circuits to cause energy dissipation inthe heater element to cease and thereby minimise excessively hightemperature build up in the wash tub which may damage plastic supportingcomponents. However, this inherent protection is insufficient to meetsome electrical standards and accordingly a sensor circuit whichdisconnects power from the element is provided. As the steel plate 121is earthed in use, over temperature in the element system is detected inthe present invention by monitoring the leakage current to earth. Itwill be appreciated that as the enamel dielectric undergoes a localincrease in temperature, some current will flow between the thick film120 and the steel substrate 121.

An earth leakage protection circuit suitable for providing protectionfor the element system is shown in FIG. 29. Element 120 is energisedfrom the AC mains supply (phase P, neutral N) through series switchingdevices comprising a triac 123 and a relay 124. A differential currenttransformer 125 is coupled to the AC supply to element 120 and producesa voltage in winding 126 if an out of balance current exists in thesupply phase and neutral conductors. This will occur if there is anyleakage of the heater supply to the earthed element plate 121.

An operational amplifier 127 monitors the voltage across transformerwinding 126 and when the earth leakage current exceeds a predeterminedmaximum, say 20 mA, the output of operational amplifier 127 switches npntransistor 128 into saturation mode. This allows excess current to flowfrom the 12 volt DC rail supply 129 through 200 mA fuse 130, pnptransistor 133, relay coil 131 to earth. The fuse blows and removes thesupply of current to the relay coil 131, thus opening relay switch 124to disconnect supply from element 120.

The present invention also provides a failsafe circuit for the earthleakage triggering circuit described so far. This ensures that element120 cannot be turned on in the event that the circuit described developsa fault.

Accordingly a resistor 132 supplies a small AC “bias” current (which maybe around 5 mA) through current transformer 125. This produces a smallout of balance voltage across winding 126 which produces a positivevoltage offset at the output of operational amplifier 127 which in turncauses enough current to flow through transistor 128 to bias ontransistor 133, thereby allowing enough current to flow through relaywinding 131 and hold relay switch 124 on. The current in transformerwinding 126 is insufficient to cause enough current to flow through fuse130 and transistor 128 to cause the fuse to blow. With this arrangement,if any part of the protection circuit fails, the current flow throughresistor 132 ceases, the ‘bias’ offset in winding is no longer detectedand transistor 133 is turned off to de-energised the relay causingswitch 124 to open and remain open while this state exist.

Detergent Dispenser

A detergent dispenser for use in the present dishwasher is illustratedin FIGS. 30 to 37. The detergent dispenser fits behind the interiorfront wall 4 of the wash chamber and is accommodated within thethickness of font panel 202 (see FIG. 1).

Referring to FIGS. 30 to 34, the detergent dispenser is formed byproviding a molded receptacle 5 within a substantially rectangularaperture 6 within wash chamber wall 4. A pivoted or hinged door 8, whichcloses off receptacle 5, provides a sub-frame to which detergentcontainers 9 and 10 are mounted. A vent 11 provides a communicationbetween receptacle 5 and the wash chamber even when door 8 is closed.Vent 11 allows detergent to enter the wash chamber in a manner describedbelow. Two water outlet nozzles 12A and 12B (only one nozzle is shown inFIGS. 30 and 31) are positioned in the top of receptacle 5 and locatedso as to discharge water into detergent containers 9 and 10respectively.

Operation of the detergent dispenser is as follows. Detergent is loadedinto the detergent containers 9 and 10 as shown in FIG. 30. Door 8 isopened for this purpose. It is then closed and wash chamber 1, loadedwith dishes, is retracted into cabinet 3. At the appropriate time in thewash cycle the dishwasher controller opens a valve to allow water todischarge from nozzle 12B. This nozzle discharges into the smallerdetergent container 10 in a rinse cycle prior to the main wash cycle.However the action of the detergent dispenser will be explained withreference to nozzle 12A discharging into larger container 9. Thedischarge causes water to mix with the detergent in container 9 andflush the water/detergent mixture out of the top of the container 9 tospill into receptacle 5. The detergent containers are provided with asmall bottom aperture 13 (as shown in FIG. 33) for drainage. Theaperture is sufficiently small to prevent discharge of dry detergent.The water/detergent mix then enters the wash chamber through vent 11.

Receptacle 5 may be mounted in wash chamber wall 4 using clampstightened by screws which serve to compress an O-ring to seal thedispensers flange to wall 4 of the wash chamber in a known way. Theprovision of water outlets in the moving wash system means that a watersupply hose 229 must flexibly extend between the cabinet and the washchamber into front panel 202. This is arranged together with a drainhose and electrical wiring to form a hose wiring bundle 228 as shown inFIG. 3.

The present dishwasher dispenser does not impinge on wash chambervolume, does not rely on wash water to dispense detergent and has nomoving parts that may be fouled during the dispensing cycle. Whiledescribed for use in a dishwasher of the sliding drawer type, it may beused in dishwashers of conventional design having a front opening doorto the wash chamber.

In the preferred from the detergent dispenser is moulded from plasticsin two parts, namely receptacle 5 and door 8 as shown in FIGS. 35 and36. To reduce components the water conduits and valve casings areintegrally moulded in receptacle This can be seen in FIG. 36. Aspreviously mentioned, water must be controllably released in thedetergent dispenser through either of nozzles 12A or 12B. A two-wayshuttle valve 151 is based to divert water entering the dispenser waterinlet 152 between a respective outlet 153 or 154. Outlet 154 dischargesinto the pre-rinse detergent container while outlet 153 delivers waterinto the main wash detergent container. The water paths and the valvecasing are all provided within the detergent dispenser moulding.

Two-way valve 151 which is shown in more detail in FIG. 37, comprises aseal 155 reciprocated between one of two positions by a solenoidarmature 156 within a solenoid coil (not shown).

The dishwasher controller at appropriate points in the wish cycle opensa valve to supply water to detergent dispenser inlet 152. This waterflows through passageway 157 to port 158 of the two-way valve 151. Ifvalve seal 155 is it the position show, water entering port 158 is ableto exit through port 159 from whence it proceeds through passageway 160which discharges through outlet 153. The water so discharged then entersdetergent container to function as previously described.

If solenoid armature 156 is retracted, valve seal 155 abuts againstvalve seat 161 to prevent water entering inlet port 158 firm exitingthrough outlet port 159. However, the water entering the valve body mayexit through outlet port 162. It then enters into water passageway 163to be subsequently discharged at outlet 154. This is the discharge pointfor the flushing of pre-rinse detergent container 10.

The detergent dispenser moulding also incorporates a rinse aid reservoir164 and the rinse aid liquid is dispensed into the wash chamber in ametered volume by a pump 165. This pump is preferably a solenoidoperated diaphragm pump which is supplied with pulsed DC and the volumeof rinse aid dispensed is directly proportional to the period for whichpump 165 is activated.

A charge of rinse aid is admitted into the wash chamber during the mainwash cycle as follows. A solenoid driven diaphragm pump connected on itssuction side to a refillable rinse aid reservoir is energised withchopped direct current for a predetermined time. The time is pre-storedin the dishwasher controller and is set to deliver an optimum volume ofrinse aid for normal washes.

What is claimed is:
 1. A drain pump for a washing appliance including awash chamber comprising: an electric motor having a drive shaft; a drainpump impeller mounted on the electric motor drive shaft; and a pumpcasing co-axial with said motor and said drain pump impeller and adaptedto receive water from the wash chamber, said pump casing having a sidewall; said drain pump impeller pumping water from said pump casing whensaid motor is rotated in a first direction; said drain pump impellercomprising a disc, the periphery of which is closely adjacent to saidside wall of said pump casing to form a seal against fluid flow up aside of said pump casing, said disc having a hub portion and bladesformed on a first surface thereof with a root of each blade radiallyspaced from a periphery of said hub portion over the full height of theblade to form an unimpeded annular fluid passage between said hubportion and said blades, said hub portion having an open cavity therein.2. A drain pump for a washing appliance according to claim 1 wherein asecond impeller is mounted on said electric motor drive shaft on asecond and opposite of said disc, and said second impeller configuredsuch that it pumps wash water from said pump casing when said motor isrotated in a second and opposite direction.
 3. A drain pump for awashing appliance according to either of claim 1 or 2 wherein said pumpcasing is fixed to and in communication with a floor of the wash chamberin a substantially vertical axis orientation.
 4. A drain pump for awashing appliance according to claim 3 wherein a discharge pipe extendsfrom the side of said pump casing at a small angle above the horizontal.5. A drain pump for a washing appliance according to claim 4 whereinsaid casing is formed in and integral with the floor of the washchamber.
 6. A drain pump for a washing appliance according to either ofclaim 1 or 2 wherein the side of said pump casing is cylindrical andsaid motor includes a rotor mounted within said pump casing and aco-acting stator mounted outside said pump casing about the exteriorsurface of said pump casing such that said cylindrical side of said pumpcasing lies in an air gap between said rotor and said stator, andwherein said drain pump impeller is mounted on said electric motor driveshaft in said pump casing below said rotor.
 7. A drain pump for awashing appliance according to claim 3 wherein the side of said pumpcasing is cylindrical and said motor includes a rotor mounted withinsaid pump casing and a co-acting stator mounted outside said pump casingabout the exterior surface of said pump casing such that saidcylindrical side of said pump casing lies in an air gap between saidrotor and said stator, and wherein said drain pump impeller is mountedon said electric motor drive shaft in said pump casing below said rotor.8. A drain pump for a washing appliance according to claim 4 wherein theside of said pump casing is cylindrical and said motor includes a rotormounted within said pump casing and a co-acting stator mounted outsidesaid pump casing about the exterior surface of said pump casing suchthat said cylindrical side of said pump casing lies in an air gapbetween said rotor and said stator, and wherein said drain pump impelleris mounted on said electric motor drive shaft in said pump casing belowsaid rotor.
 9. A drain pump for a washing appliance according to claim5, wherein the side of said pump casing is cylindrical and said motorincludes a rotor mounted within said pump casing and a co-acting statormounted outside said pump casing about the exterior surface of said pumpcasing such that said cylindrical side of said pump casing lies in anair gap between said rotor and said stator, and wherein said drain pumpimpeller is mounted on said electric motor drive shaft in said pumpcasing below said rotor.
 10. A drain pump for a washing applianceincluding a wash chamber comprising: an electric motor having a driveshaft; a drain pump impeller mounted on the electric motor drive shaft;and a pump casing co-axial with said motor and said drain pump impellerand adapted to receive water from the wash chamber, said pump casinghaving a side wall; said drain pump impeller pumping water from saidpump casing when said motor is rotated in a first direction; said drainpump impeller comprising a disc, the periphery of which is closelyadjacent to said side wall of said pump casing to form a seal againstfluid flow up a cylindrical side of said pump casing, said disc having ahub portion and blades formed on a first surface thereof with a root ofeach blade radially spaced from a periphery of said hub portion to forman unimpeded annular fluid passage between said hub portion and saidblades; said motor includes a rotor mounted within said pump casing anda co-acting stator mounted outside said pump casing about the exteriorsurface of said pump casing such that said cylindrical side of said pumpcasing lies in an air gap, between said rotor and said stator andwherein said drain pump impeller being mounted on said electric motordrive shaft in said pump casing below said rotor.
 11. A drain pump for awashing appliance according to claim 10 wherein a second impeller ismounted on said electric motor drive shaft on a second and opposite sideof said disc, said second impeller configured such that it pumps washwater from said pump casing when said motor is rotated in a second andopposite direction.
 12. A drain pump for a washing appliance including awash chamber comprising: an electric motor having a drive shaft; a drainpump impeller mounted on the electric motor drive shaft; and a pumpcasing co-axial with said motor and said drain pump impeller and adaptedto receive water from the wash chamber, said pump casing having a sidewall and being fixed to and in communication with a floor of the washchamber in a substantially vertical axis orientation; said drain pumpimpeller pumping water from said pump casing when said motor is rotatedin a first direction; said drain pump impeller comprising a disc, theperiphery of which is closely adjacent to said side wall of said pumpcasing to form a seal against fluid flow up a cylindrical side of saidpump casing, said disc having a hub portion and blades formed on a firstsurface thereof with a root of each blade radially spaced from aperiphery of said hub portion to form an unimpeded annular fluid passagebetween said hub portion and said blades; said motor includes a rotormounted within said pump casing and a co-acting stator mounted outsidesaid pump casing about the exterior surface of said pump casing suchthat said cylindrical side of said pump casing lies in an air gapbetween said rotor and said stator, and wherein said drain pump impelleris mounted on said electric motor drive shaft in said pump casing belowsaid rotor.
 13. A drain pump for a washing appliance according to claim12 wherein a discharge pipe extends from the side of said pump casing ata small angle above the horizontal.
 14. A drain pump for a washingappliance according to claim 13 wherein said casing is formed in andintegral with the floor of the wash chamber.
 15. A drain pump for awashing appliance according to claim 12 wherein a second impeller ismounted on said electric motor drive shaft on a second and opposite sideof said disc, said second impeller configured such that it pumps washwater from said pump casing when said motor is rotated in a second andopposite direction.